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A large
share of Ferroperm's parts come with screen-printed silver electrodes,
since this is generally the most cost-effective and flexible
way of obtaining a good and solderable electrical contact to
the ceramic material.
From time to time, however, we unfortunately hear
about problems with connection and soldering of electrical wires
to the ceramic with this type of electrodes. The objective of
this document is therefore to provide a guideline on procedures
and best practice for making the correct contact to the part.
Soldering electrical wires to the screen-printed
silver electrodes makes excellent and time-stable connections.
Occasionally, there can however be problems with wetting the
solder on the silver surface and soldering can therefore be difficult.
This phenomenon is mainly caused by a reaction between sulphuric
molecules in the atmosphere with the silver surface and the following
formation of a silver sulphide layer on the surface of the part.
The formation and thickness of this layer is influenced by several
factors such as age, pH, humidity, etc.
The solderability and electrode adherence is checked
by our final inspection unit for every order (Military STD 1376A),
but since this is performed under standard conditions the solderability
might change when parts are used by a customer.
In order
to avoid such problems completely at any time, it can therefore
be considered as good practice to gently clean the external electrodes
on the part before soldering. A glass brush (RS part 514868)
or steel wool is very useful for this operation.
When soldering is performed, it is important that
the temperature does not exceed the Curie point of the material,
since this will immediately depole the piezoelectric phase. For
normal PZT types we recommend to use soldering temperatures between
250 and 300°C. Silver is furthermore soluble in the solder,
and if the solder time is too long the electrode will completely
dissolve in the solder. In order to increase the possible solder
time we therefore recommend using a solder with a silver content
of 2-4%. Type SN62 from Multicore is for example a normal choice.
Even if the possible solder time is increased with this type of
solder, we recommend that the solder time does not exceed 2-3
seconds.
It should also be noted that the piezoceramic parts
do not only have high piezoelectric coefficients, but also significant
pyroelectric coefficients. This means that the increase in temperature
introduced by the soldering process will generate an electrical
charge. This charge can be released as a spark, which, even if
completely harmless to humans, can be very unpleasant for the
operator. It could therefore be recommended to solder parts in
short-circuit conditions.
Finally the below figures illustrate good practice
in the orientation of the wires on the surface of the ceramic.
Using such configurations will secure the maximum pulling strength
of the wire.
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Fig. 1 - Right! |
Fig. 2. Wrong! |
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